Thermal-Tech

Technical insulation for industry,

Production and assembly

Thermal-Tech

We stand for quality and professionalism in the field of technical insulation

Insulations

Technical insulation for industry offers a durable and energy-efficient solution that optimally protects devices and their components.

They are used wherever low temperatures need to be maintained in production processes. 

Efficient and reliable prevention of energy losses - reduce costs and protect the environment. 

This type of insulation is most commonly used in the LNG (liquefied natural gas) and petrochemical industries. 

As part of our work, we offer solutions in the field of sound insulation for industrial and production facilities.  

Modern fire protection is a key element of today's industry, combining protection against fire hazards, energy efficiency and sustainability.

Turbines and their components operate at very high temperatures. Special techniques are required to ensure durable and efficient insulation. 

We offer systems for the high-pressure processing of polyurethane foams by casting and spraying. This enables the realization of complete PUR/PIR foam injection insulations. 

Cold insulation

With Thermal-Tech we use synthetic rubber or polyurethane foam for cold insulation. We work with global manufacturers of materials for cold insulation, such as: Armacell, Kaimann, Polychem Systems and many others.

As with thermal insulation, our customers also receive a technical design from us for cold insulation.

Thanks to our cooperation with the world's largest manufacturers of insulation materials, as a specialist company for this type of insulation, we have access to programs that enable us to make detailed calculations: Insulation thickness, number of layers or type of protective sheathing. 

We are specialized in the execution of cold insulation of: 

  • Refrigeration and sanitary installations
  • Pipelines
  • Process and storage containers
  • technological devices
  • Cooling chambers
  • Air conditioning or ventilation systems
  • Drainage systems 

Polyurethane foam for cold insulation, produced by foaming polyester resin.

It is the most commonly used material for the cold insulation of technological pipelines in the food industry. 

We offer this type of work. Thermal-Tech has state-of-the-art foaming equipment for polyurethane foam from Graco. The reliability of the equipment used, the quality of the material and our experienced employees ensure that our customers need not worry about the work entrusted to us.  

Thermal insulation

Thermal insulation in industry plays a key role in ensuring optimal operating conditions and the efficient operation of industrial plants. Thanks to appropriate thermal insulation, heat losses can be reduced to a minimum, which translates into lower operating costs and greater energy efficiency. 

Thermal insulation is particularly important in the chemical and petrochemical industries, the energy sector and the food industry, as well as in many other industries where high temperatures and large heat losses occur. By using the right insulation materials, systems can be effectively protected against heat loss and possible damage caused by high temperatures can be prevented.

Popular insulation materials in the industry include mineral wool, ceramic and glass materials. The choice of suitable insulation material depends on the type of system, the operating temperature and the requirements for protection against high temperatures.

Thermal-Tech ensures the correct choice of materials in the final design phase, supported by calculations based on programs such as Rockassist. 

We are specialized in the execution of the thermal insulation of: 

  • Pipelines
  • containers
  • Boilers and power plant furnaces 
  • Channels and filters
  • technological devices
  • Storage and process containers
  • electrostatic precipitators 
  • Columns
  • Apparatus
  • Exhaust ducts

Rely on effective thermal insulation with Thermal-Tech

Cryogenic isolation 

The company Thermal-Tech is a leader in the field of cryogenic insulation. We have extensive experience, underpinned by the execution of some of the largest LNG projects in Poland and participation in many cryogenic insulation projects in Europe.  

We specialize in the execution of cryogenic insulation of: 

  • Pipelines
  • containers
  • technological devices

We attach great importance to the training of our employees in the field of cryogenic insulation. This is one of the most complicated, time-consuming and experience-intensive types of insulation.
When carrying out cryogenic work, we only use materials from proven and recommended companies. For example: Owens Corning, Kingspan, Temati.

As one of the leading providers of cryogenic insulation, we guarantee the highest quality of service based on many years of experience.  

As our customer you will receive:

  • Professional support - in the form of the creation of complete implementation documentation for the respective project.
  • Materials of the highest quality - no compromises here. Materials from proven suppliers who have all the necessary certificates.
  • Quality of workmanship - experienced personnel, special equipment for carrying out the work and, above all, supervision by people with extensive experience in the field of cryogenic insulation.
  • Handover of the investment - our work ends with the handover of the complete quality, inventory and RedCorex documentation. We also offer a comprehensive warranty service during the warranty period.

Sound insulation

Well planned and executed sound insulation minimizes unwanted noise, has a positive effect on the environment and, above all, on people who are in the immediate vicinity of appliances that generate excessive noise.

For sound insulation, we mainly use mineral wool from companies such as Rockwool or Paroc. For industrial machines operating at high speeds, properly executed sound insulation helps to reduce noise to an acceptable level, which improves working conditions and reduces the risk of hearing damage. 

The company Thermal-Tech offers the execution of sound insulation for: 

  • Blower
  • Channels
  • Turbines
  • Filter
  • Aggregates
  • Screening machines
  • Fans

If it is important to you to ensure a comfortable and safe working environment while complying with all strict standards, the mineral wool sound insulation we offer is the ideal solution for you.

We not only offer the highest quality sound insulation, but also professional advice. Thanks to us, you no longer need to worry about the noise caused by the equipment in your factory or plant - all unwanted noise is now under control!

We offer the following products, among others:

  • Soundproof cabins
  • Sound-absorbing housing
  • Acoustic screens
  • Industrial absorption silencers

Fire protection insulation

Choosing the right fire protection solutions has a significant impact on employee safety and environmental protection, but also on success in today's competitive market.

We develop fire protection insulation to increase the fire resistance of structures and reduce the emission of smoke and toxic gases. Fire protection insulation thus protects people and property and facilitates evacuation in the event of fire. The company Thermal-Tech has many years of experience in the design and installation of fire protection, mainly in industry. 

We offer the following types of fire protection:

  • Protection of ventilation ducts
  • Protection of installation passages
  • Protection of steel and concrete structures
  • Protection of cable bushings

To the from Thermal-Tech The most commonly used fire protection materials include gypsum boards, lime-gypsum boards, cement fiber boards, fire protection coatings and impregnations, mineral wool and ceramic mats.
The right choice of fire protection material is crucial. That's why our technical department draws up a list of the materials to be used for a project during the project phase.

If you are looking for the right partner for fire protection, who will prepare the necessary planning including calculations, who will provide qualified personnel for the execution and supervision of the work - Thermal-Tech is the only right choice.  

Insulation of steam turbines

Ensuring durable and efficient insulation requires special techniques.

Thermal-Tech uses one of the best insulation methods, namely the use of a dry mixture of mineral wool fibers, special cements and additives, which is sprayed on with a special pumping and spraying device.

The homogeneous and continuous sprayed layer of insulation ensures good insulation and soundproofing. The hard mineral coating, on the other hand, provides additional protection for the insulation against impact and mechanical damage. The additional protection of the outer shell with dispersion paints protects against the absorption of oils and other liquids.

Advantages of using spray insulation for steam turbines: 

  • prevents excessive heat loss;
  • minimizes the expansion of the rotor and the cylinder housing, thus helping to optimize start-up times;
  • protects operating personnel from burns when touching a hot surface;
  • minimizes downtimes during maintenance work;
  • reduces the ambient temperature in the machine room.

Spray insulation makes it possible to reach the hard-to-reach places in the construction of steam turbines. It is also worth mentioning that spray insulation can be easily combined with thermal insulation mattresses, as these can be removed without destroying the insulation and quickly reattached at the inspection points.
In addition to spray insulation, thermal insulation mattresses are used to insulate turbines in some projects. The turbine body is lined with two (three) layers of mattresses that adhere to each other.
The mattresses used to insulate steam turbines consist of silicone- or Teflon-coated fabrics filled with rock or ceramic wool.

Two insulation methods can also be used for steam turbines: Spraying + mattressing.

With Thermal-Tech we focus on quality. When insulating steam turbines, we use materials that can withstand extreme conditions. Our special spraying technology creates an even layer of insulation. This provides the turbine with better thermal and acoustic protection. Our insulations are designed to increase safety and efficiency. For our customers, this means lower operating and maintenance costs. 

Foamed polyurethane insulation

Due to its insulating properties resulting from its internal structure and the way it is applied by spraying, polyurethane foam is applied seamlessly, does not cause condensation and is resistant to a wide range of chemicals.

We offer systems for the high-pressure processing of polyurethane foams by casting and spraying. This enables the realization of complete PUR/PIR foam injection insulations.

The materials we use are certified and comply with European quality standards. Thermal-Tech ensures optimum selection of the technology, the type of insulation and cladding materials and their thickness.

Thanks to the proven design systems based on our many years of experience in the field of thermal insulation, we guarantee reliable operation of the system, which is noticeably reflected in the maintenance costs. 

We carry out flood insulation with foamed polyurethane at:

  • V-boxes - Valve caps
  • Flange connections
  • containers
  • Pipelines

We specialize in the flood insulation of LNG plants. Our main area of activity is the installation of Foamglass valve boxes, followed by their filling with foamed polyurethane.

Reliable insulation with foamed polyurethane

The right thermal insulation can significantly improve the energy efficiency of an entire facility and industrial plant. Concern for the environment and energy saving are becoming increasingly important, so it is advisable to look for innovative solutions, such as insulation with foamed polyurethane or Thermo-PUR. Contact us and find out why this solution is one of the most effective ways to protect against heat loss and what advantages it offers. 

What is thermal insulation with PUR foam based on?

Insulation with polyurethane foam is an advanced thermal insulation technology that is becoming increasingly popular in the industry. In this process, a special polyurethane foam is sprayed onto surfaces that require thermal insulation. This foam forms a perfectly adherent layer that effectively protects against heat loss. Thanks to its flexibility and low thermal conductivity, thermal insulation with PUR foam provides an excellent seal even in hard-to-reach areas. This is ideal for industrial facilities and installations. 

Advantages of using thermal insulation with PUR foam: 

  • Energy savings, effective reduction of heat loss, which translates into lower costs for heating or cooling the system, positive impact on the environment
  • Increased operating efficiency of industrial plants, stable temperature conditions for better functioning of machines and production processes
  • Longer service life of structures and systems, protection against extreme temperature conditions
  • Fast, non-invasive assembly - minimizes production or repair downtimes
  • Flexibility and resistance, perfect adaptation to the shape and surface of the insulated area, insensitive to moisture and corrosion

Thermal insulation

Thermal insulation

Heat and cold insulation means efficiency and minimizing energy losses.

Cold insulation

Cold insulation

Heat and cold insulation is the most effective way to achieve energy efficiency.

Cryogenic insulation

Cryogenic insulation

Cryogenic insulation minimizes energy losses and stores LNG safely at extremely low temperatures.

Acoustic insulation 

Acoustic insulation 

Sound insulation of walls and ceilings reduces disturbing airborne noise such as speech and music.

Fireproof insulation

Fireproof insulation

We design fire-resistant insulation in such a way that it increases resistance.

Steam turbines

Steam turbines

We use modern insulation methods with a dry mix of mineral wool fibers and special cements.

Foamed polyurethane 

Foamed polyurethane 

Polyurethane foam insulation layer without joints increases insulation and prevents condensation.

We invite you to work with Thermal-Tech your partner in the field of technical insulation. 

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Tip Check - Audit  

Tip Check - Audit  

With our TIPCHECK energy audit for industrial plants, we show you heat losses and potential savings.

Subcontractors

Subcontractors

We are happy to support your projects as a subcontractor - reliably and competently.

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TIPCHECK-Audit

With our TIPCHECK energy audit for industrial plants, we show you heat losses and potential savings.

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